ALUMINUM PLASTIC
COMPOSITE PANEL MANUFACTURING MACHINES
Technical introduction of aluminum plastic composite panel manufacturing
line
Since
1990s, aluminum composite panel has been widely used because of its soundproof,
fireproof waterproof and its decorative function.
After
ten years’ development, it has become one of the most widely used architecture
embellishment.
Besides,
for its various colors and luxury, it has also been used for advertisements and
sign marks both in and out door; for official and family furniture; for inside
and outside embellishment for home—it’s an obvious trend that it will take the
place of veneer; for embellishment in subway and tub; and also for
embellishment in boats and cars.
in
that case, the sale amount for aluminum composite panel has been rising year by
year in the past decade.
The
aluminum composite panel has a brilliant future in the market.
This
equipment (the continuous combination line) has two styles:
1-one
is 1500/1880-I, which is extruding machine on line;
2-the
other is 1500/1800-II, which is PE extruding machine not on line, but PE
combination after rolling.
Technical
introduction for the equipment
1.Extruding Machine:
A.
Material Blender (500KG/H) 1 set
B.
Vacuum Material Setting Machine (500KG/H) 1 set
C.
Extruding Machine (170—35:1) 1 set
D.
Net change Machine 1 set
E. Temperature Control System
1 set
F.
Air Driving System 1 set
G.
Water Supplying System 1 set
H.
Electric Control System 1 set
Total
power: 130 KW
2.Molds :
A. Mold 1 set
b. The special runner and constant temperature controller
ensure the stability of the running speed of the material thus supplies enough
material for the next plate.
Total power: 40KW
3.Polishing Machine
A.
Three-roller Polisher 1 set
B. Constant temperature Controller 1 set
C.
Electric Control System 1 set
D.
Gap adjusting System 1 set
E.
Air Driving System 1 set
F.
Water Supplying System 1 set
G.
Running Shelf
H.
Settled-length Trimming System 1 set
Total
power: 35KW
4.Gathering and Rolling Part
a.
Constant tension gathering and rolling Machine 1 set
b.
Electric System
1 set
c.
Air driving System 1 set
Total power: 3KW
5.Delivering and unrolling Part
a.
Constant tension delivering and unrolling machine 1 set
b.
Receiving Platform
1 set
c. Motor
PE Sending Machine 1 set
d. PE
Prewarming-up Oven (constant temperature)
1 set
e.
Electric System
1 set
f. Air
Driving System
1 set
Total
Power: 83 KW
6.Macromolecule Film Fist-combination Part
A.
First-combination
Machine 1 set
B.
Macromolecule Film
Setting Machine two sets
C.
Tension Control
System two sets
D.
Adjustable Expanding
Wheel two sets
E.
Air Driving
System 1 set
Total
power: 0.3 KW
7.Combination Machining Part:
A.
Combination Machining Part two sets
B.
Hot oil System 1 set
C.
Direct Current Speed Control System
1 set
D.
Electric Control System
1 set
F.
Air Driving System
1 set
G.
Water Supplying System
1 set
Total
power: 102 KW
8.Unrolling Part:
A.
Movable Unrolling Machine
two sets
B.
Electric Roll Moving Machine
1 set
C.
Extension Unrolling Control Machine
two sets
D.
Pre-warming Wheel two sets
E.
Roll-setting Platform and Shelf
1 set
F.
Conveyer and Platform 1 set
G.
Electric System
1 set
H.
Air Driving System
1 set
Total power: 3 KW
9.Cooling Part
A.
Adjustable Air Cooling Oven
1 set
B.
Electric System 1 set
C.
Water Supplying System 1 set
Total power: 5KW
10.Film-covering Part
A.
Film-covering and Trimming Machine
1 set
B.
Air Driving System
1 set
11.Driving Part
A.
Driving Machine 1 set
B.
Direct current Speed Control System
1 set
C.
Air Driving System
1 set
D.
Electric System
1 set
Total
power: 3KW
12.Plate Emending Part
A.
Three-roller Emending
Machine 1
set
B.
Block and Tackle 1 set
13.Automatic Measuring and Cutting Part
A. Automatic
Measuring and Cutting Machine 1
set
B. Roller
Conveyer and Platform 1
set
C. Measuring
and Tracing System 1
set
D. Electric
System 1 set
F. Air Driving
System 1 set
Total
power: 5.5 KW
Main
Technical Parameter For the Equipment
1.
Raw Material:
A:
PE Core Material: Width: 1250~1605mm
Thickness:
1.7~5mm
B:
Aluminum Material (Colorful-paint Aluminum Roll):
Width:1240~1600mm
Thickness:
0.12~0.5mm
Maximum
outer diameter: 1300mm
C.
Macromolecule Film: Width: 1250~1600mm
Thickness: 0.03~0.05mm
Weight: 60~80Kg/Roll
D.
Protecting Film: Width: 1250~1600mm
Thickness: 0.06~0.08mm
2.
Finished Product: Width: 1220~1575mm
Thickness: 2~6mm
Length: According to the
customer’s requirement
3.
Speed Rate of Manufacturing: 1~5m/min
4.
Maximum Manufacturing Capacity
(measured as 300days/year and 20 hours/day)
A.
1500/1880-I: Width:
1220mm;
Width:
1575mm;
B.
1500/1800-II:
Width:1220mm;
Width:
1575mm;
5.
Total Power of the Line:411.5 KW
6.
Total Air Consume: Pressure: 5~7Kgf/cm²
Consume: 0.5~1m³/min
7.
Total Water Consume: Pressure: 1~2kg/cm²
Consume:
50 ton/day
8.
Size of the Line:
A.
1500/1880-I :
length*width*height: 50m*7m*5m
B.
1500/1800-II: PE Core
Material: 15m*7m*5m
Combination Part: 40m*7m*5m
9.
Total Weight of the Equipments:
90 tons